Return to the Moon Launch Vehicle

Return to the Moon Launch Vehicle

As stated in the previous post, this new series of articles is about how to Return to the Moon by 2024 using existing launch vehicles that are lower in cost than the currently planned Space Launch System.

Of all the flight vehicles that will be required for the Return to the Moon program, the Earth to orbit launch vehicle and the upper stage for accelerating from Low Earth Orbit to Lunar Transfer Orbit, are the largest and most expensive. It is the cost of these two vehicles that will determine the overall cost of the entire program. The reason for this is simple, the apparent velocity required to go from the surface of the Earth to a low Earth parking orbit is 9,000 m/s. The velocity change required for going from the parking orbit to a Lunar Transfer Orbit is 3,200 m/s. The velocity change required to go from the Lunar Transfer Orbit to a Low Lunar Orbit is 820 m/s. Landing on the Moon will require an additional 1,600 m/s to 2,000 m/s depending on how much hover time is required to find a suitable landing spot. So of all the velocity change required for going to the Moon, the launch vehicle and upper stage will supply over 80% of the total. This is why the cost of these two vehicles will determine the overall cost of the program. This is also why making this part of the transportation system affordable is so important if the Return to the Moon program is to be a Return to Stay program.

Falcon Heavy w/ Delta upper stage & Orion spacecraft

The initial Return to the Moon launch vehicle will be the flight-proven Falcon Heavy.  When flown as an expendable launch vehicle, the Falcon Heavy can launch 63,800 kg into a due east low Earth orbit.  To send a crew to a low lunar orbit space station, the Falcon Heavy will need to launch an Orion spacecraft with a Delta IV Heavy upper stage into Earth orbit. The upper stage of the Delta IV Heavy launch vehicle has a total stage mass of 30,700 kg, a propellant mass of 27,220 kg, and a specific impulse of 462 seconds. The Orion spacecraft with Launch Escape Systems has a launch mass of 33,450 kg. The total of these two items comes out to 64,150 kg. The Launch Escape System on the Orion spacecraft, which has a mass of 7,585 kg, is jettisoned at the same time the core stage of the Falcon Heavy drops away. This reduces the amount of payload going to low Earth orbit to 56,565 kg, well within the maximum payload capacity of the Falcon Heavy. Once the orbiting spacecraft is in the proper position relative to the Moon, the upper stage will then accelerate the Orion spacecraft to Lunar Transfer Orbit velocity and the Orion spacecraft will arrive at the low lunar orbit space station with approximately 300 m/s worth of propellant left in its tanks.  As a result, the Orion spacecraft will need to take on approximately 4,500 kg of propellant from the lunar orbiting space station for the return to Earth.  

Falcon Heavy w/ Delta upper stage & cargo module

This same launch system is also capable of sending a gross payload of approximately 13,000 kg to the lunar orbiting space station when a payload module is substituted for the Orion crew module.  This should be sufficient to deliver the components of the lunar orbiting space station to low lunar orbit as well as the lunar landers.

Falcon Heavy w/ Atlas upper stage & cargo module

Another way to send cargo to the lunar orbiting space station is to launch a 9,000 kg cargo module with an Orion service module on an Atlas V upper stage. The total launch mass for this, including the payload fairing, is approximately 47,400 kg, which is well within the payload capacity of the Falcon Heavy when both side boosters are recovered.

In-Space Refueling

The main issue that some people have with this transportation concept is that the Orion spacecraft does not carry enough propellant for returning to Earth from low lunar orbit without refueling. They consider this to be too risky. Yet one of the main reasons for the Return to the Moon program is to develop a local source of propellant that can be used for crewed expeditions to Mars. This requires in-space refueling. The lunar orbiting space station and lunar landers also require in-space refueling. It is also appropriate to point out that the International Space Station is already being refueled on a regular basis. So why not refuel the Orion spacecraft in lunar orbit?

Summary

The two main advantages of using this system are lower cost and the fact that the Falcon Heavy, Delta IV Heavy upper stage, Atlas V upper stage, and Orion service module, are all existing flight-proven vehicles. Using existing flight-proven vehicles will eliminate any chance of not meeting the 2024 deadline due to development delays.

Ad Astra! (To the Stars)

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Note:  For those of you who are new to this website, this site is about making spaceflight affordable to everyone so we can finally start building the most incredible civilization the world has ever seen.  A civilization that will include planets, asteroids, moons, space-based industries, and space colonies throughout the solar system.  For those of you who are fans of space exploration but are new to the subject, the best way to read this site is to start at the beginning and read through to the most current article.  If you are already familiar with the subject then feel free to jump around.

Index of Articles

  1. Opening the High Frontier
  2. Skyhook, a Journey to Orbit and Beyond
  3. In the Beginning . . .
  4. Why do Rockets Cost so Much?
  5. Combination Launch Systems
  6. It’s All About Speed!
  7. Visions of the Future
  8. The Call of an Unlimited Future
  9. Combination Launch Systems, part 2
  10. Outward Bound: Beyond Low Earth Orbit
  11. and someday . . . Starships!
  12. Mars: how to get there
  13. Outpost Space Stations
  14. Dreams of Space
  15. The Moon or Mars?
  16. Skyhooks and Space Elevators
  17. Stratolaunch and the X-15
  18. Starship Congress
  19. Making Spaceflight Affordable
  20. How a Combination Launch System Works
  21. Starship Conference 2017
  22. New Worlds Conference 2017
  23. Opening the High Frontier
  24. Building a Spacefaring Civilization
  25. Space Exploration and the Future
  26. Guiding Vision
  27. Return to the Moon to Stay
  28. Return to the Moon Launch Vehicle
  29. Return to the Moon Lunar Station
  30. Return to the Moon Lunar Landers
  31. Return to the Moon Space Tug

Other websites

Videos

Return to the Moon to Stay

Return to the Moon to Stay

It looks like it might finally be happening. It could also be the first step towards humans finally going to Mars, the asteroids, and the moons of Jupiter and Saturn. If all this comes to pass, we will have the privilege of witnessing the start of a new civilization in space, a civilization that will someday grow to span the solar system. If this happens, it will be the greatest civilization that humans have ever built. Five hundred years ago the Great Age of Discovery was getting underway, laying the foundation for the world we live in today. If we are successful with the Return to the Moon program, five hundred years from now the total human population could exceed 100 billion people with 9 out of every 10 of those people living off Earth, on moons, on planets, on asteroids, and space colonies all around the solar system. The lives they lead will be as far beyond us today, as our lives are beyond the people of five hundred years ago.
Is this going to happen? Are we going to do this, or will the Return to the Moon program become another political football that gets zero funding from Congress or is canceled by the next President due to cost? In the short term, the answer to this will depend on who wins the next Presidential election and on the Republicans taking control of the House of Representatives. In the long term, it will depend on how expensive our space transportation system for going to the Moon is. Will this transportation system be so expensive that only a handful of government astronauts get to go, or will it be something that companies and private citizens can eventually afford to use? The answer to that will depend on who wins the battle for control of this program, those who view NASA as a source of never-ending government pork, and those who want to open the high frontier for settlement and development. The only chance the open the high frontier people have to win this argument is to show that an affordable space transportation system can be put together using existing hardware and technology. So far they have not done this.

Can it be done?

Yes, it can. Unfortunately, the answer about how to do this is not simple, it is a multi-step answer that will take time and money to put together.
The first step is building a safe, reliable, and reasonably affordable space transportation system that will get us back to the Moon by 2024. The Space Launch System that is being developed by NASA for this is projected to cost 2 Billion dollars per flight. That is not affordable or sustainable. If the Return to the Moon program is going to open the high frontier for development and settlement it needs a transportation system that costs 1/10th of that. It also needs to be a transportation system that can grow and evolve into something that gets more and more affordable as time progresses.
This is possible. The initial system for doing this will consist of the Orion spacecraft, the Falcon Heavy launch vehicle with a Delta IV Heavy upper stage, a lunar orbiting space station, 3 different kinds of lunar landers all based on the original Apollo Lunar Module, and a small fleet of solar electric powered space tugs for carrying cargo from the International Space Station to the lunar orbiting space station. This article is the first of a series that will describe this system.

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It is time to step into the universe of unlimited possibilities and create the most wondrous future imaginable.

It is time to Open the High Frontier.

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Note:  For those of you who are new to this website, this site is about making spaceflight affordable to everyone so we can finally start building the most incredible civilization the world has ever seen.  A civilization that will include planets, asteroids, moons, space-based industries, and space colonies throughout the solar system.  For those of you who are fans of space exploration but are new to the subject, the best way to read this site is to start at the beginning and read through to the most current article.  If you are already familiar with the subject then feel free to jump around.

Index of Articles

  1. Opening the High Frontier
  2. Skyhook, a Journey to Orbit and Beyond
  3. In the Beginning . . .
  4. Why do Rockets Cost so Much?
  5. Combination Launch Systems
  6. It’s All About Speed!
  7. Visions of the Future
  8. The Call of an Unlimited Future
  9. Combination Launch Systems, part 2
  10. Outward Bound: Beyond Low Earth Orbit
  11. and someday . . . Starships!
  12. Mars: how to get there
  13. Outpost Space Stations
  14. Dreams of Space
  15. The Moon or Mars?
  16. Skyhooks and Space Elevators
  17. Stratolaunch and the X-15
  18. Starship Congress
  19. Making Spaceflight Affordable
  20. How a Combination Launch System Works
  21. Starship Conference 2017
  22. New Worlds Conference 2017
  23. Opening the High Frontier
  24. Building a Spacefaring Civilization
  25. Space Exploration and the Future
  26. Guiding Vision
  27. Return to the Moon to Stay
  28. Return to the Moon Launch Vehicle
  29. Return to the Moon Lunar Station
  30. Return to the Moon Lunar Landers
  31. Return to the Moon Space Tug

Other websites

Videos